TDX, a major distributor of construction and materials handling equipment, operates a busy service and distribution centre in Wiri, South Auckland. After years of heavy-duty vehicle use, including frequent movements of articulated haulers, loaders, and truck-and-trailer units, the existing concrete and asphalt yard had deteriorated significantly, affecting operations and raising concerns about potential future safety risks.

Flatworks were engaged by main contractor Haydn & Rollett to design and construct a new 2400m² external slab that would meet the demanding operational requirements of the site. The new slab needed to withstand significant loadings from tracked and wheeled heavy machinery while also minimising long-term maintenance.

To meet these requirements, Flatworks delivered a high-performance Combi slab design, combining steel fibre reinforcement with conventional mesh to eliminate the need for saw-cuts. This approach improves durability, reduces maintenance, and ensures the surface can handle high point loads and dynamic traffic without premature cracking or surface distress.

With TDX’s operations remaining live throughout the project, staging and access planning were critical. The works were delivered in two phases to ensure uninterrupted access to all service areas and vehicle movement zones. Flatworks worked closely with the client and contractor to sequence works efficiently and maintain clear communication on site.

Despite facing significant weather challenges during Auckland’s wet winter, particularly during the civil and preparation phases, the project was completed on time—within the original programme.

The result is a robust, fit-for-purpose yard slab that will support TDX’s heavy equipment operations for years to come, delivered efficiently and with minimal disruption to the client’s business.